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Comparison of the advantages and disadvantages of aerogel and traditional insulation materials
2026-01-20       Source:

With the continuous improvement of building energy efficiency standards and industrial insulation requirements, the performance of insulation materials has an increasingly significant impact on the overall energy efficiency and structural design of engineering projects. Aerogel, as a new type of high-performance insulation material, differs significantly from traditional insulation materials such as glass wool, rock wool, and rubber-plastic composites in terms of technical approaches and application effects. This article will systematically analyze the advantages and disadvantages of aerogel compared to traditional insulation materials in terms of performance, construction, application, and economics.


I. Comparison of Material Types and Technical Principles


1. Characteristics of Aerogel Materials


Aerogel is a nanoporous solid material with extremely small internal pores, restricting the movement of air molecules and significantly reducing heat conduction, convection, and radiation. This material is known for its ultra-low thermal conductivity and ultra-thin insulation layer, making it an important direction in the current field of high-performance insulation.


2. Overview of Traditional Insulation Materials


Traditional insulation materials mainly include:


Glass wool, rock wool (inorganic fiber type)


Rubber and plastic (organic closed-cell elastic material)


Polyurethane, polystyrene, and other foamed materials


These materials achieve insulation by forming a static air layer through fiber or cell structure. They have mature performance and are widely used.


II. Comparison of Insulation Performance Advantages and Disadvantages


Advantages of Aerogel


Outstanding insulation performance per unit thickness


Meets design requirements even in space-constrained scenarios


Suitable for high-standard energy-saving projects


Characteristics of Traditional Insulation Materials


Requires increasing thickness to achieve the same insulation effect


Stable insulation performance and mature technology


Highly dependent on space conditions


From the perspective of insulation efficiency, aerogel is significantly superior to traditional insulation materials, but it also has higher requirements for design and construction.


III. Comparison of Thickness and Space Adaptability


In practical engineering, insulation thickness directly affects equipment layout and building structure:


Aerogel:


Smaller thickness, smaller space occupation


Suitable for areas with dense piping and compact equipment


Traditional Insulation Materials:


Relatively thicker


More suitable for conventional projects with ample space


This difference makes aerogel more advantageous in renovation projects, industrial equipment, and special working conditions.


IV. Comparison of Fire Resistance and Safety Performance


Aerogel Fire Resistance Characteristics


Mostly inorganic systems


Non-combustible or flame-retardant


Suitable for industrial and building projects with high fire resistance requirements


Differences in Fire Resistance of Traditional Materials


Rock wool and glass wool possess non-combustible or good fire resistance properties


Rubber and plastic, foamed materials usually require flame-retardant modification


In situations with strict fire resistance requirements, aerogel and inorganic fiber materials offer greater safety advantages.


V. Analysis of Construction and Maintenance Advantages and Disadvantages


Aerogel Construction Characteristics


Lightweight and flexible, suitable for irregular structures


Requires high-level installation techniques


Usually needs to be used in conjunction with composite structures


Traditional Material Construction Characteristics


Mature technology, rich construction experience


Low dependence on worker skills


Controllable post-construction maintenance costs


VI. Economic Efficiency and Overall Cost Comparison


| Comparison Dimensions | Aerogel | Traditional Insulation Materials |


| ----- | -------- | -------- |


| Material Unit Price | Higher | Lower |


| Required Thickness | Smaller | Larger |


| Construction Complexity | Medium to High | Lower |


| Overall Cost-Effectiveness | Significant Advantages in Special Working Conditions | Significant Advantages in Conventional Projects |


From a comprehensive perspective, aerogel is more suitable for high-performance, high-value-added projects, while traditional insulation materials still have a cost advantage in large-area applications.


VII. Comparison and Summary of Applicable Scenarios


Aerogel Applicable Scenarios


Space-Confined Areas


High-Temperature or Complex Working Conditions


High-Standard Energy-Saving and Industrial Projects


Traditional Insulation Material Applicable Scenarios


Conventional Building Insulation


Large-Area Roofs and Exterior Walls


Cost-Sensitive Projects


Through a comparison of the advantages and disadvantages of aerogel and traditional insulation materials, it can be seen that aerogel is not a complete replacement for traditional materials, but rather an important complement to their performance limitations. In practical engineering, the type of material should be rationally selected based on working conditions, structural space, and investment budget to achieve a balance between technology and economy.