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In the fields of liquefied natural gas (LNG) storage and transportation and cryogenic engineering, the performance of insulation materials directly affects the safety, energy efficiency, and operational stability of the system. LNG elastic felt, as a flexible insulation material specifically designed for cryogenic conditions, is widely used in cryogenic pipelines, equipment, and storage and transportation systems. This article will systematically explain the cryogenic insulation principle of LNG elastic felt, starting from its material structure and heat transfer mechanism.
I. Overview of the Material Properties of LNG Elastic Felt
LNG elastic felt is typically made from high-performance inorganic fibers or composite fiber materials through a special process, possessing excellent flexibility and cryogenic adaptability. It maintains structural stability even at low temperatures, and is not prone to embrittlement or pulverization.
From an application perspective, LNG elastic felt is mainly used for:
LNG cryogenic pipeline insulation
External cold insulation systems for cryogenic equipment
Liquefied gas transportation and storage facilities
II. Core Objectives of Cryogenic Insulation
In LNG operation, the insulation system needs to achieve the following objectives:
1. Reduce heat transfer from the outside environment to the cryogenic medium
2. Reduce evaporation loss of the medium
3. Control frost and condensation on pipeline or equipment surfaces
4. Improve the safety and stability of system operation
LNG elastic felt is designed with these objectives in mind in its structure and performance.
III. Overview of the Cryogenic Insulation Principle of LNG Elastic Felt
The cryogenic insulation principle of LNG elastic felt is mainly formed by the combined effect of the following aspects:
Inhibiting solid heat conduction
Limiting gas convection heat transfer
Reducing heat radiation transfer
The buffering effect of structural flexibility on cryogenic stress
These mechanisms work synergistically to maintain good insulation performance even in extremely low temperature environments.
IV. The Inhibiting Effect of Fiber Structure on Low-Temperature Thermal Conductivity
1. Interlaced Fiber Structure Extends Heat Transfer Path
The interior of LNG elastic felt consists of a porous structure formed by numerous randomly interlaced fine fibers. When heat is transferred within the material:
It needs to continuously circulate around the fiber structure
The heat transfer path is significantly lengthened
The amount of heat transferred per unit time is effectively reduced
This is a crucial basis for its low thermal conductivity.
2. Controlled Solid Heat Transfer Ratio
In the elastic felt structure, the solid fibers are not a continuous, dense structure; the solid heat transfer channels are dispersed, which helps reduce the overall thermal conductivity.
V. The Role of the Static Gas Layer in Low-Temperature Insulation
A large amount of gas exists within the pores of LNG elastic felt. When this gas is confined within a small space:
Natural convection is difficult to form
Heat mainly relies on molecular conduction
Due to the low thermal conductivity of gases, this "static gas insulation layer" plays a crucial role in low-temperature insulation.
VI. Control Mechanism for Heat Radiation Transfer
In cryogenic environments, heat radiation remains a significant heat transfer mechanism. LNG elastic felt typically reduces radiative heat transfer through the following mechanisms:
Multi-layered structure for multiple reflections of radiative energy
Dispersion and absorption of radiative heat by the material surface
This reduces the amount of external heat entering the cryogenic system via radiation.
VII. Advantages of Flexible Structures in Cryogenic Conditions
1. Buffering Thermal Expansion and Contraction Stress
In cryogenic environments, pipelines and equipment experience significant thermal expansion and contraction. The flexible structure of LNG elastic felt can:
Absorb deformation stress
Reduce the risk of insulation layer cracking
Maintain insulation continuity
2. Ensure Long-Term Stability of Insulation Layer
During repeated cryogenic cycles, the elastic structure helps the material maintain its integrity, thus maintaining long-term stable insulation performance.
Overall, the cryogenic insulation principle of LNG elastic felt is a composite insulation system composed of a porous fiber structure, a static gas insulation layer, radiative heat transfer control, and a flexible structure. This structural design enables it to effectively reduce heat transfer in extremely low-temperature environments, ensuring the safe and efficient operation of the LNG system.
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